Buy Pump Foaming Soap Dispenser Better Homes & Gardens Bronze Finish Foaming Soap Pump

1. Product Specification Parameters

2. Production Process Flow

Step 1: Raw Material Sourcing & BHG Compliance Check

• Metal Shell: Source brass cores (95% pure brass) from BHG-approved suppliers (material test reports required for lead-free compliance).
  - ABS Base: Use BHG-specified food-grade ABS (impact-resistant, no color fading);
  - Pump Components: 304 stainless steel (spring/piston) and BPA-free PP (housing) – verified via third-party lab tests (FDA 21 CFR 177.1520).
  - Bronze Coating: Use BHG-approved acrylic bronze paint (anti-fingerprint, UV-resistant to prevent discoloration).

Step 2: Bronze Finish Application (Core Aesthetic Process)

• Brass Core Preparation:
  1. Degrease brass cores with alkaline cleaners (removes manufacturing oils);
  2. Sandblast (180-grit) for matte texture (ensures paint adhesion);
  3. Primer coat (BHG-specified clear primer) – cured at 80°C for 30 minutes.
• Bronze Coating:
  1. Spray-apply acrylic bronze paint (3 thin coats, each 10μm thick) – automated spray guns for uniform coverage;
  2. Cure at 120°C for 1 hour (hardens finish, enhances scratch resistance);
  3. Brushed finish treatment: Mechanical Satin (200-grit belt) to create BHG’s signature satin bronze texture;
  4. Topcoat: Clear anti-fingerprint sealant (15μm thick) – cured at 90°C for 45 minutes (prevents smudges, resists water spots).

Step 3: Foaming Pump Assembly & Calibration

• Pump Component Assembly:
  1. Assemble stainless steel spring, PP piston, and silicone gasket – torque to 2.5 N·m (ensures smooth actuation);
  2. Test pump mechanism (500 actuations) – reject if sticking or inconsistent flow.
• Foaming Calibration:
  1. Attach pump to test reservoir (1:3 soap-water solution);
  2. Adjust air intake valve to achieve 3:1 foam ratio (BHG’s required standard);
  3. Verify dispensing rate (1.2ml/actuation) via digital flow meter.

Step 4: Dispenser Final Assembly & BHG Quality Check

• Component Assembly:
  1. Attach bronze-plated brass shell to ABS base (ultrasonic welding – no glue, BHG safety standard);
  2. Secure calibrated foaming pump to the top (threaded connection + silicone gasket for leak-proof seal).
• BHG-Specific Quality Tests:
  1. Aesthetic Inspection: Check bronze finish for uniformity (no scratches, color variation) – 100% visual check per BHG guidelines;
  2. Leak Test: Fill with 350ml soapy water, invert 24 hours – no leakage = pass;
  3. Durability Test: Drop from 0.7m (BHG’s countertop height standard) – no cracks or finish damage = pass;
  4. Branding Check: Ensure BHG logo (engraved on pump head) is clear, no smudging.

Step 5: Sanitization & Pre-Packaging Preparation

• Sanitize dispensers with UV-C light (254nm wavelength) – eliminates 99.9% of surface bacteria (BHG hygiene requirement);
• Attach BHG-branded usage label (includes soap dilution guide, cleaning instructions) to the base.

3. Application Scenarios

3.1 Residential Kitchens

• Use Case: Hand soap dispenser by sinks (washing dishes, food prep);
• Benefits: Satin bronze finish complements kitchen fixtures (bronze faucets, cabinet hardware); 3:1 foam ratio cuts soap usage (cost-saving for families); leak-proof design protects countertops from soap spills.

3.2 Residential Bathrooms

• Use Case: Hand soap or body wash dispenser (master bath, guest bath);
• Benefits: Anti-fingerprint bronze finish stays sleek (no smudges from wet hands); humidity-resistant coating (no oxidation in steamy showers); BHG branding adds premium home decor appeal.

3.3 Boutique Hotels & Vacation Rentals

• Use Case: Bathroom/vanity soap dispensers (aligns with “home-like luxury” vibe);
• Benefits: Durable brass/bronze construction (withstands high guest traffic); BHG brand recognition builds trust (guests associate with quality); easy refilling (350ml capacity reduces staff maintenance).

3.4 Home Decor Retail Displays

• Use Case: Sold as standalone decor accessories (BHG retail partners, e.g., Walmart, Amazon Home);
• Benefits: Bronze finish pairs with trending home styles (farmhouse, coastal, traditional); compact size (205mm height) fits retail shelf displays; BHG packaging (branded box) enhances unboxing experience.

4. Packaging Details (Retail & Bulk)

4.1 Retail Packaging (Single Unit)

• Primary Packaging:
  1. Transparent PET blister (clear view of bronze finish) – BHG green-and-white branded cardboard backing;
  2. Front: Full-color image of dispenser in bathroom/kitchen setting (shows decor integration); BHG logo (prominent, top-left); key point text (“Anti-Fingerprint Bronze Finish,” “40% Soap Savings”).
  3. Back: BHG usage guide (soap dilution ratio: 1:3), cleaning instructions (“Wipe bronze with damp cloth – no abrasives”), and compliance logos (FDA, REACH).
• Protective Layers:
  1. Bronze finish wrapped in microfiber cloth (prevents scratches during transit);
  2. Blister card sealed with tamper-evident sticker (BHG logo, “Not For Resale If Tampered”).

4.2 Bulk Packaging (For Retailers/Distributors)

• Secondary Packaging:
  1. Corrugated cardboard cartons (BHG-branded, 5-layer ECT-32 grade) – holds 24 single-unit retail packs;
  2. Internal dividers: Cardboard separators between each retail pack (prevents blister damage);
  3. Labeling: Carton includes BHG SKU, batch number, production date, and “Fragile” sticker (for logistics handlers).
• Sustainability Features:
  1. PET blister (100% recyclable);
  2. Cardboard (FSC-certified, recycled content ≥30%) – aligns with BHG’s sustainability goals;
  3. No plastic fillers (uses paper-based dividers instead).

4.3 Shipping & Transit Protection

• Palletizing: Bulk cartons stacked on wooden pallets (heat-treated, ISPM 15 compliant for international shipping);
• Stretch Wrap: UV-resistant stretch film (secures cartons, prevents moisture damage);
• Documentation: Each pallet includes BHG-authorized packing list (matches SKUs, quantities) and compliance certificate (for retail partners’ inventory audits).

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